I. Clutch assembly
A. Components
1. Flywheel- purpose
2. Pilot bushings (bearing)
3. Friction disc- construction
4. Pressure plate (diaphragm and coil spring type)
5. Clutch cover
6. Release levers (including adjustable type)
B. Adjustments
C. Measurements
D. Problems/diagnosis
E. Replacement procedures/tools
II. Manual Transmission / Transaxles
A. Power flow (3 speed,
4 speed, 5 speed and 6 speed)
B. Components ( Identification
and replacement)
C. Rebuilding procedures/clearance
checks/adjustments/cleaning
D. Problems/diagnosis
III. Drive line
A. Types of drive
B. Types of universal joints
C. Shaft design
D. Drive shaft
E. Problems/diagnosis
F. U-Joint wear patterns
IV. Differential and Axle Assembly
A. Types
B. Construction and components
V. Differential service/adjustments
A. Terms
B. Drive pinion preload
adjustments
C. Drive pinion depth setting
D. Carrier bearing preload
E. Ring gear backlash
F. Ring gear runout
G. Differential case runout
H. Tooth contact patterns
I. Rebuilding procedures
J. Replacement
L Problems/diagnosis
VI. Four-Wheel Component diagnosis and
repair
A. Diagnose
B. Inspect, adjust, and/or
repair
This course explains the fundamental principals of automatic transmission design and operation found on both front wheel drive (FWD) and rear wheel drive (RWD) automobiles. Service and overhaul procedures are given on various import and domestic transmission according to manufacturer's standards. Shop safety, related tools, and equipment will also be covered. Course includes live work. (210 hrs. lect/lab. per term)
I. Basic gear systems
A. Speed versus systems
B. Gear ratios
II. Planetary gear systems
A. construction
B. Principals of operation
III. Friction elements
A. Basic principals of
hydraulics
B. Hydraulic system components
(Identification of parts and operation)
C. Torque converters
D. Fluids
E. Bands, clutches, and
one-way clutches
F. Servos
IV. Transmission/Transaxles light duty
service
A. Oil level and condition
B. Linkage adjustment
C. Vacuum Modulators
D. Leaks
E. Fluid/filter
F. Band adjustment
V. Transmission/ Transaxles repair
A. End-play and clearance
checks
B. Inspection/ Assembly
of components
C. Seals
D. Bushings
E. Thrust washers
F. Assembly of components
VI. Problems/ Diagnosis
VII. Transmission/ Transaxles unit removal
and replacement